Stramit® Corrugated Roof and Wall Cladding

Features  
  • Economical - low cost roof and wall cladding available in long lengths.
  • Easy Fixing - conventional through fixed screws maximise performance and installation.
  • 762mm Cover - quick installation and easy handling.
  • Hi-tensile Steel - light weight and high strength.
  • 5° Minimum Pitch - to suit most traditional applications.
  • Anti-capillary Side Laps - 11/2  rib overlaps for weather protection.
  • Spring Curving - ideal for curved roofs.
  • Curving Quality - available in G300 steel for architectural roofs or bullnosing.
  • Fully Tested - a full range of load performance tables to suit most applications.

Applications
 

The soft uniformity of Stramit® Corrugated cladding gives it a unique versatility for architectural applications. Still favoured for traditional styled housing, it is also the first choice for contemporary steel-roofed homes. 

Stramit® Corrugated
cladding is the most readily curved roofing profile either spring-curved or bullnosed.This has helped to make it popular for smaller commercial applications in both roofing and walling.


Materials 

Stramit® Corrugated
cladding is manufactured from G300 BlueScope Steel COLORBOND® XRW steel or BlueScope Steel ZINCALUME® steel. In some locations galvanised and Colorbond® Ultra steel may be available by arrangement. Colorbond® XRW (and Ultra) is in accordance with AS2728 – Category 3 and, for the substrate, with AS1397. Zincalume® AZ150 and galvanised Z450 conform to AS1397. 

Stramit has a comprehensive range of Colorbond® colours as standard. Refer to the BlueScope Steel Colorbond® 18 colours chart available from Stramit, and ask your nearest Stramit location for colour availability.

STRAMIT® CORRUGATED CLADDING -
SHEETING MASS (kg/m2 of roof area)
thickness bmt grade Zincalume® Colorbond® Galvanised
0.42mm 550MPa 4.28 4.35 4.65
0.48mm 550MPa 4.86 4.93 5.23
0.60mm 300MPa 6.02 6.09 6.39


Adverse Conditions

Stramit® Corrugated cladding will give excellent durability in almost all locations. It is however important to choose the correct coating for each application environment. 

suitability of
coating type
site exposure condition
benign moderate severe very severe
Zincalume® AZ150 ? ?
Galvanised Z450 ?
Colorbond® XRW ?
Colorbond® Ultra N/A N/A ?

? Question Marks indicate conditions where durability may be diminished, depending on the particular application. 


Compatibility 

All building products need to be checked for compatibility with adjacent materials. These checks need to be for both direct contact between materials, and where water runs from one material to another. The following guidelines generally avoid material incompatibility:
  • For Zincalume®, Colorbond® XRW and galvanised roofs avoid copper, lead, green or treated timber, stainless steel and mortar or concrete.
  • In addition galvanised roofs should not receive drainage from aluminium or any inert materials, such as plastics, glass, glazed tiles, Colorbond® and Zincalume®. Contact Stramit for more detailed information.

Testing 

Stramit has in-house, purpose built, testing equipment used to design, develop and improve products for the Australian market. In addition many Stramit products are tested or witnessed by independent organisations. These include:
  • Cyclone Structural Testing Station (James Cook University)
  • University of Queensland
This ongoing research and development activity ensures that Stramit remains at the forefront of innovation, design and consumer information.


Architectural Specification 

The roofing/walling shall be 0.42 (or 0.48) mm BMT Stramit® Corrugated cladding in continuous lengths with sinusoidal ribs 16mm high, spaced at 76.2mm centres in accordance with AS1445. Sheeting material shall be protected steel sheet to Australian Standard AS1397, with a minimum yield stress of 550MPa (Grade G550) and an AZ150 zinc-aluminium coating with or without an oven-baked paint film of selected colour. The sheeting shall be fixed to the purlins/girts in accordance with the manufacturer’s recommendations. Suitable fixing screws in accordance with Australian Standard AS3566, Class 3, shall be used at every support with side lap fasteners installed at mid span if required. Sheets shall be laid in such a manner that the approved side lap faces away from the prevailing weather. A minimum of 50mm shall be provided for projection into gutters. Flashings shall be supplied in compatible materials as specified; minimum cover of flashing shall be 150mm. All sheeting shall be fixed in a workman-like manner, leaving the job clean and weathertight. Repair minor blemishes with touch-up paint supplied by the roof manufacturer. All debris (nuts, screws, cuttings, filings etc.) shall be cleaned off daily. 


Spans 

The spans shown below take account of ‘normal’ foot traffic and wind resistance including local pressure zone effects. Pressures are based on AS4055 or AS1170.2 section 2. Where the two standards differ, the worst case has been taken for each classification. Data should only be used for buildings 7m or less in height, 1000m2 or less in area and unaffected by land topography

             


Pressures


Foot Traffic 

Foot traffic limits for Stramit® Corrugated cladding are shown for three alternate foot traffic categories. These are:
  • High Maintenance – for applications with repeated maintenance, particularly where personnel may be unfamiliar with correct procedures for walking on metal roofs.
  • Normal – based on traditional expectations, with moderate maintenance foot traffic using designated foot paths.
  • Controlled – spans that conform to AS1562 but require minimal careful foot traffic only on the designated foot path. Suggested for use only where occasional aesthetic imperfections from foot traffic are acceptable.

STRAMIT® CORRUGATED CLADDING –
FOOT TRAFFIC LIMITED SPANS (mm)
thickness
bmt
span
type
foot traffic limits
heavy normal controlled
  internal - 1200 1500
0.42 equal - 900 900
  double - 900 900
  internal 750 1600 1800
0.48 equal 500 1200 1500
  double 500 1200 1500
  internal - 1200 1900
0.60 equal - 900 1600
  double - 900 1600
Tables are based on tests to AS1562 and AS4040 parts 0 and 1


For more information on foot traffic performance of Stramit® Corrugated cladding and other Stramit® roofing profiles refer to Stramit's Foot Traffic Guide.


Spring Curving

Stramit® Corrugated cladding can be spring-curved, concave and convex, including curved ridges, provided it is sealed at the apex, and within the recommended limits below:

For more comprehensive information on spring curving Stramit Longspan® cladding and other Stramit® roofing profiles refer to the Stramit® Spring Curving Guide.

STRAMIT® CORRUGATED CLADDING –
SPRING-CURVED RADII LIMITS (m)
  performance restricted restricted by drainage at the
rainfall intensities shown
bmt
(mm)
minimum*
radius
lowest
neutral radius
370
mm/hr
220
mm/hr
150
mm/hr
0.42 12* 25 37 63 92
0.48 10* 25 37 63 92
0.60 8* 26 37 63 92
*At these radii a maximum support spacing of 900mm applies, and limit state pressure capacities are reduced by 14% for serviceability and 7% for strength. These reductions apply proportionately up to the lowest neutral radius.

For more comprehensive information on spring curving Stramit® Corrugated cladding and other Stramit® roofing profiles refer to the Stramit® Spring Curving Guide.


Thermal Expansion 

All metal roof sheeting is subject to thermal expansion and, where there is a temperature difference between the sheeting and the structure, this needs to be accommodated. The colour of the sheeting will affect the amount of thermal expansion, and whether the sheet is flat or curved will affect its ability to resist without problems. 

STRAMIT® CORRUGATED CLADDING -
MAXIMUM SHEET LENGTH (m)
roof colour light dark
Flat 25 17
Spring-curved 20 17


Water Carrying 

Stramit® Corrugated
cladding has limited water-carrying capacity. Roof slopes can be as low as 5° for many applications. Roof run lengths are the combined lengths of all roof elements contributing to a single pan drainage path. This can include the roof length upstream of a roof penetration that concentrates flow into other pans. 

For more information on water carrying performance of Stramit® Corrugated cladding and other Stramit roofing profiles refer to Stramit’s Roof Slope Guide. Stramit’s CD-ROM ‘Solutions in Steel’ contains data for most locations.

STRAMIT® CORRUGATED CLADDING –
MINIMUM ROOF SLOPE (degrees)
Rainfall Intensity
mm/hr
total roof run length (m)
10 15 20 25 30 35 40 45 50 55
150   5.0 7.0 11 14 18 23
175 Minimum   5.0 7.0 11 15 20  
200 Slope 5° 5.0 6.0 10 15 21  
225   5.0 8.5 14 20  
250   5.0 6.0 12 18  
275   5.0 8.0 15 23  
300   5.0 11 19   Exceeds the  
325 5.0 5.5 13 22   scope of  
350 5.0 7.0 16 25   this manual  
375 5.0 8.5 17  
400 5.0 10 20  


Darwin Area 

Information on the use of Stramit® Corrugated cladding in the Darwin area can be found in deemed-to-comply sheets No’s M103/5, 6 and 7. These are available from Stramit.


Fasteners 

All fastening screws must conform to AS3566 – Class 3. They are to be hexagon headed and must be used with neoprene washers. For connecting to purlins or top hats use: 

  For steel (0.75bmt or greater)
- No.12 x 35mm self-drilling and threading screws for crest fixing
- No.10 x 16mm self-drilling and threading screws for pan fixing to walls
  For timber (F11 or better) and for steel less than 0.75bmt
- No. 12 x 50mm type 17 screws for crest fixing
- No.10 x 25mm type 17 screws for pan fixing to walls
  Side Laps
- No. 8 x 12mm ‘S’ point screws, or
- 3.2mm diameter sealed aluminium pop rivets


Fastener Locations 

Stramit® Corrugated
cladding can be fixed with either 3 or 5 fasteners per sheet at each batten/purlin to meet the required performance values, as shown below:

CREST FASTENER LOCATIONS 

   
VALLEY FASTENER LOCATION (WALLS ONLY)


Installation 

Stramit® Corrugated
cladding is readily installed with or without fibreglass insulation blanket. If practical lay sheets in the opposite direction to prevailing weather. Installation of Stramit® Corrugated cladding is a straightforward procedure using the following fixing sequence:

  1. Ensure all purlins are in line and correctly installed and that mesh and blanket (if specified) are in place. 
  2. Position and fix the first sheet ensuring the correct sheet overhangs (minimum 50mm). Ensure that screws are not overtightened.
  3. Continue to fix subsequent sheets checking that sheet ends at the lower edge are exactly aligned. 
It is important that the underlap of one sheet does not protrude beyond the overlap of the next - if this is unavoidable, the underlap must be trimmed locally or water ‘drawback’ may occur. 
  1. Measure the overall cover width at top and bottom of the sheets from time to time to avoid ‘fanning’. 
  2. For roof spans exceeding 900mm and wall spans exceeding 1200mm, stitch the sidelaps at midspan. 
  3. Turn up the pans at the upper roof edge and turn down the pans at the lower edge and install flashings.
  4. Clean up the roof after each days work, removing all screws, cuttings, swarf etc, and leave roof clean and watertight. 

Insulation 

Stramit® Corrugated
cladding is suitable for use with insulating blanket. Glasswool blanket up to 50mm thick can be readily used. Increased thicknesses require longer fasteners and greater care in installation. For domestic applications Stramit recommends that insulation is always used. 


Walking 

As with all roofing products, we recommend extra caution be taken when walking on the roof. When walking on Stramit® Corrugated  roofing always wear flat rubber soled shoes and place feet only on the ribs, taking care to avoid the last rib or two near edges of the metal roof area.

  


Good Practice 

Stramit recommends that good trade practice be followed when using this product, such as that found in Australian Standards Handbook HB39.


Cutting 

Stramit® Corrugated
cladding can be easily cut, where required, using a power saw with a steel cutting blade or a power nibbler and, for localised cutting, tin snips. Avoid the use of abrasive discs as these can cause burred edges and coating damage. Please dispose of any off-cuts carefully.


Prices 

Prices on Stramit® Corrugated cladding and its accessories can be obtained from your nearest Stramit location or distributor of Stramit® products. As Stramit does not provide an installation service, ask your tradesperson for a supply and fix price. Contact your nearest Stramit location for the names of tradespersons in your area.                       


Related Products 

Ridge Capping
standard or custom dimensions
Flashings
a range of custom flashings
Filler Strips
top and bottom; for eaves, ridge and joint sealing
Use only where sealing is preferred to ventilation
Insulation & roofing mesh
a range of mesh, sisalation, plain & foil backed blanket
Translucent sheeting
fibreglass sheeting in a range of shades and densities


Length 

Stramit® Corrugated
cladding is supplied cut-to-length. When designing or transporting long products ensure that the length is within the limit of the local Transport Authority regulations. The manufacturing tolerance on the length of product supplied is +0, -15mm. 


Ordering 

Stramit® Corrugated
cladding can be ordered directly, through distributors, or supplied and fixed from a roofing contractor. 


Delivery/Unloading 

Delivery can normally be made within 48 hours, subject to the delivery location, quantity and material availability, or can be at a pre-arranged date and time. Please ensure that suitable arrangements have been made for truck unloading, as this is the responsibility of the receiver. Pack mass may be up to one tonne. When lifting Stramit® Corrugated cladding, care should be taken to ensure that the load is spread to prevent damage. Packs must never be placed onto unclad purlins except directly above portal frames. 


Handling/Storage 

Stramit® Corrugated
cladding should be handled with care at all times to preserve the product capabilities and quality of the finish. Packs should always be kept dry and stored above ground level while on site. If the sheets have become wet, they should be separated, wiped and placed in the open to promote drying. 


Maintenance 

Exterior surfaces of metal products unwashed by rain can benefit from occasional washing to remove build-up of corrosive salts.Walls beneath eaves or awnings are such a situation.
 

Further Information 

As well as our standard range of Technical Manuals, Installation Leaflets, Case Studies and other promotional literature Stramit has a series of Guides to aid design. Please contact your nearest Stramit location for any of these guides or other literature.
 

References 

In preparing this document reference has been made to: 

  • Standards Australia Handbook - HB39
    (Installation code for metal roof and wall cladding)
  • BlueScope Steel - Technical Bulletin TB-4
    (Maintenance of Colorbond® prepainted steel roofing)
  • BlueScope Steel - Technical Bulletin TB-1
    (Steel roofing and walling products - selection guide)







This product was added to our catalog on Monday 13 July, 2009.

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